Hmm... it shouldnt matter about the file size or not. It could be 4GB file you are trying to download and aslong as the part you have downloaded has the same name and you're downloading tot he same place it will resume i fyou tell it to.
The only other thing i can think of is if the FTP or site you are downloading from can _not_ support file resume. Then it will have to start from teh beginning andyou wont have any say in the matter. I suspect this is what you may be experiencing.
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