That's a new one to me. I know that combo of script+server has been working fine on lots of systems with large GB dirs so I'm guessing it's something really strange...
Here's a couple of things to double check. Is TCL installed anywhere else on the machine? If you check the user's stats via site uinfo do they seem correct and not some huge numbers? If you've customized the setup, perhaps try grabbing a new copy from the zip and trying a minimum setup just to see if the zipscript works without nxtools and any customizations? If you copy the setup from his machine to yours do you get the same problem?
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